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High-Speed Continuous Curtain Coater for Uniform Coating Thickness with Fully Customizable Options
उत्पाद विवरण:
| उत्पत्ति के प्लेस: | चीन |
| ब्रांड नाम: | OSMANUV |
| प्रमाणन: | ISO9001 |
| मॉडल संख्या: | विनिर्देश |
भुगतान & नौवहन नियमों:
| न्यूनतम आदेश मात्रा: | 1 सेट |
|---|---|
| मूल्य: | बातचीत योग्य |
| पैकेजिंग विवरण: | वुड पैकेजिंग |
| प्रसव के समय: | 30-45 दिन |
| भुगतान शर्तें: | टी/टी |
| आपूर्ति की क्षमता: | बातचीत |
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विस्तार जानकारी |
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| स्थिति: | नया | शक्ति: | 3KW, 16KW, 65.3kW, 4.2kW, 0.75kW/220V/50Hz |
|---|---|---|---|
| प्रोडक्ट का नाम: | कोटिंग चौड़ाई 630 मिमी के साथ SGUV-650 छोटी यूवी कोटर मशीन, हाई स्पीड स्वचालित डिजिटल यूवी कोटिंग मश | कोटिंग की गति: | समायोज्य, 150-500m2/h, 0-5 मीटर/मिनट, 2.5m/मिनट, अपने आप को सेट किया जा सकता है |
| रंग: | आप तय कर सकते हैं, इंद्रधनुषी वगैरह, सुनहरा, अनुकूलित, ज़ुल्फ़ | कोटिंग चौड़ाई: | 650 मिमी, 910 मिमी कोटिंग, 440 मिमी |
| प्रयोग: | स्पॉट यूवी कोटिंग मशीन, डिजिटल प्रिंट सुरक्षा | सामग्री: | पीपी, स्वयं चिपकने वाला लेजर सामग्री, बोतल ग्लास, धातु, पीवीसी |
| प्रमुखता देना: | UV curtain coater machine,continuous curtain coater for uniform coating,customizable high-speed UV coating machine |
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उत्पाद विवरण
Roll-to-Roll Curtain Coater for Flexible Films & Paper | High-Speed Continuous Liquid Coating Line – Fully Customizable
Product Overview
A curtain coating machine (also known as a curtain coater) is a precision liquid coating system that creates a continuous, falling "curtain" of coating material through a slotted die head. The substrate passes underneath this curtain on a conveyor, receiving a perfectly uniform, bubble-free coating in a single pass.
This technology is widely used for applying:
- UV topcoats and sealers on wood (MDF, particleboard, plywood)
- Scratch-resistant coatings on PVC flooring and laminate
- Primer or adhesive layers on films, paper, and textiles
- Functional coatings on metal, glass, and plastic sheets
Key advantages include:
- Excellent coating uniformity (within ±1-3 microns)
- High material efficiency (recovery system returns excess coating)
- No misting or overspray (unlike spray coating)
- Smooth, orange-peel-free finish
- High production speed (up to 100 m/min or more)
Our curtain coater is fully customizable for substrate type, coating viscosity, curtain width, line speed, and curing method.
Technical Specifications
| Parameter | Standard Range | Customizable Option |
|---|---|---|
| Effective Coating Width | 600 mm / 1000 mm / 1300 mm / 1600 mm | ✔ Yes (up to 2200 mm) |
| Conveyor Speed | 10 - 60 m/min (standard) | ✔ Yes (up to 120 m/min) |
| Coating Thickness (wet) | 10 - 200 µm | ✔ Yes (up to 500 µm) |
| Viscosity Range | 50 - 800 cP (standard) | ✔ Yes (up to 2000 cP with heated head) |
| Substrate Type | Flat panels (3-50 mm) / Films (0.1-3 mm) | ✔ Yes (customizable infeed) |
| Substrate Thickness (panels) | 3 mm - 50 mm | ✔ Yes (up to 100 mm) |
| Curtain Height (nozzle to substrate) | 20 - 60 mm | ✔ Yes (adjustable) |
| Coating Material | UV coating, water-based, PU, acrylic, epoxy | ✔ Yes |
| Recovery System Efficiency | ≥95% | - |
| Drying / Curing | IR + hot air (water-based) / UV LED (UV coating) | ✔ Yes |
| Power Supply | 380V / 400V / 415V, 50/60Hz, 3-phase | ✔ Yes (custom voltage) |
| Tank Capacity | 50 - 200 liters | ✔ Yes |
| Control Type | PLC + HMI touchscreen | ✔ Yes (remote control optional) |
Applications
- Woodworking & furniture: MDF, particleboard, plywood, solid wood panels (UV sealer, topcoat, primer)
- Flooring: PVC, laminate, LVT, wood flooring (wear layer, anti-scratch coating)
- Packaging: paperboard, folding carton, corrugated (water-based or UV varnish)
- Flexible films: BOPP, PET, PE, paper (primer, adhesive, barrier coating)
- Building materials: cement board, calcium silicate board, gypsum board
- Industrial parts: metal sheets, plastic panels, glass (functional coatings)
Customization Options
We offer complete customization for the curtain coating machine:
- Working width: from 300 mm (narrow web) to 2200 mm (large panels)
- Curtain type: single curtain or double curtain for two-layer application
- Coating head material: stainless steel (standard) or special alloy for abrasives
- Conveyor type: PVC belt (for panels) or mesh belt (for air flow drying)
- Heating system: electric, oil, or steam for coating tank and head
- Viscosity control: manual or fully automatic with online viscometer
- Curing tunnel length and lamp type (UV LED, IR, hot air, or hybrid)
- Integration with existing sanding, printing, or embossing line
- Cleanroom version for optical films and medical coatings
- Explosion-proof design for solvent-based coatings
Key Features
- Uniform coating thickness across full width (±1-3 µm precision)
- No contact with substrate → zero scratch or streak marks
- Closed-loop coating circulation with recovery tray (minimal waste)
- Quick curtain break detection with automatic alarm and shutoff
- Easy cleaning - slotted die removable without tools (optional quick-release)
- Variable curtain height adjustment for different substrate thicknesses
- Viscosity and temperature control for consistent coating quality
- Low maintenance - no spray nozzles to clog
- Energy-efficient drying with zone-separated IR or LED lamps
- User-friendly touchscreen with recipe storage (coating parameters per product)
Support and Services
- Free coating trials - we coat your samples in our lab
- Process development support - coating formulation and parameter recommendations
- On-site installation and commissioning (optional)
- Operator and maintenance training (on-site or video)
- 12-month warranty + lifetime remote technical support
- Fast spare parts supply (slotted dies, pumps, belts, sensors)
- Annual preventive maintenance contract available
Packing and Shipping
Packing:
- Coating head, pumps, electronics: anti-static + foam-lined plywood case
- Frame, conveyor, drying tunnel: stretch film + waterproof PE cover + reinforced wooden crate
- Tanks and pipes: separate wooden case with anti-rust oil
- All packages with fragile and orientation labels
Frequently Asked Questions
Q: What is the difference between a curtain coater and a roller coater?
A: A curtain coater applies coating without physical contact, eliminating streaks and roller marks. A roller coater uses rotating rollers. We can customize either type or a combination.
Q: Can the curtain coater handle both water-based and UV coatings?
A: Yes, the system is fully customizable for water-based, solvent-based, UV-curable, PU, and epoxy coatings. Different material contact parts are used accordingly.
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